Combined CFD/Shell Model for Product Beds

A New Method to Simulate Drying, Roasting, Toasting, and Baking of Small Individual Food Particles

Use of a Shell Model and a CFD Flow Model Provides a Detailed Simulation of Drying Phenomena
Moisture and temperature plots
ASC combines its Computational Fluid Dynamics program with a 1-D shell model to define the drying behavior within a bed of small bodies, such as food particles in a process dryer.

The CFD model is used to define the air flow through the bed of particles. The air flow is affected by the resistance, heat transfer, and mass transfer from the bed of particles.

The 1-D heat and mass transfer within the food particles is calculated for each of the food particles shown in the schematic below. Variations in the air temperature and moisture through the bed results in different distributions for each particle.

Sample results are presented from both the CFD and 1-D shell models. Colors in the line graph refer to body locations shown below.

Portion of a process dryer Plot

Analysis of Food Processing Operation Using a Coupled CFD/Food Model
 
Author: Andrew L. Banka, P.E.

Presented at the Oct. 1, 2003, AACC Conference in Portland, OR


Outline
Bullet Motivation
Bullet Methods for improving food processing operations
Bullet Effective simulations must include:
Bullet Why CFD alone won't do:
Bullet Approach
Bullet Couple CFD model of equipment to food models
Bullet CFD model details
Bullet Food model details
Bullet Product Movement
Bullet Example Case
Bullet Model Validation
Bullet Applications
Bullet Summary


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